Metal Core PCB
메탈 코어(Metal Core) PCB는 기판이나 베이스에 금속을 사용하여 제작한 인쇄회로기판입니다.
금속 재료는 뛰어난 열 분산, 안정적인 자기 전도성, 견고한 기계적 강도와 우수한 가공성을 갖추고 있습니다.
Metal Core PCB Capabilities
| Item | Capabilities |
|---|---|
| Layer Count | 1 – 10 Layers |
| Max Board Dimension | 24*64″(610*1625mm) |
| Min Board Thickness | 0.6mm |
| Max Board Thickness | 4.0mm |
| Conductor Thickness | 0.5oz – 10oz |
| Min Line Width/Line Space | 4/4mil (0.10/0.10mm) |
| Min Hole Diameter | 10mil (0.25mm) |
| Min Punch Hole Dia | 0.12″ (3.0mm) |
| Min Hole Spacing | 16mil (0.4mm) |
| Min PAD Ring(Single) | 3mil (0.075mm) |
| PTH Wall Thickness | Normal: 0.59mil (15um); HDI: 0.48mil (12um) |
| Min Solder PAD Dia | 14mil (0.35mm) |
| Min Soldermask Bridge | 8mil (0.20mm) |
| Min BAG PAD Margin | 5mil (0.125mm) |
| PTH/NPTH Dia Tolerance | PTH: ±3 mil (0.075mm); NPTH: ±2mil (0.05mm) |
| Hole Position Deviation | ±3mil (0.075mm) |
| Outline Tolerance | CNC: ±6 mil (0.15mm); Die Punch: ±6 mil (0.1mm) |
| Max Aspect Ratio | 10:1 |
| Surface Treatment | ENIG, Flash Gold, Hard Gold Finger, Gold Plating(50mil), Gold finger, Selected Gold Plating, ENEPIG, ENIPIG, HAL, HASL(LF), OSP, Silver Imm., Tin Imm |
Metal Core PCB Material
| Item | Attribute |
|---|---|
| Brand | Bergquist / Bode / Boyu / Larid / Metal board / Ventec |
| Base Material | Aluminum / Copper / Stainless steel |
| Base Material Thickness | 0.30mm / 0.40mm / 0.50mm / 0.60mm / 0.80mm / 1.0 mm / 1.2 mm / 1.6mm / 2.0 mm / 2.4mm / 3.0mm |
| Thermal Conductivity | 1W / 1.5W / 2.0W / 3.0W |
| Soldermask Type | Soldermask oil (white, black, green, blue, yellow, red) |
| Tg Value | 130 / 150 |
| Halogen Free | Yes (optional) |
| ROHS | Yes |
| Flammability | 94V-0 |
| Thermal Conductivity (W/m.K) | Normal: 0.8~1.0, 1.5; High: 2.0, 3.0 |
| Dielectric Strength | > 1.5 Kv (L/S > 1.5mm); > 3.0 Kv (L/S > 3.0mm) |
| Wrap & Twist | ≤ 0.75% |
| Thermal Stress | 3 x 10 Sec @ 280 ℃ |
Prototype Lead Time
| Prototype(<1m²) | Layers | Normal Service | Expedited Service |
|---|---|---|---|
| Metal Core PCB | 1 Layer | 1 – 1.5 weeks | 48 hours |
| 2 Layers | 2.5 – 3 weeks | 168 hours | |
| 4 Layers | 3 – 4 weeks | 1.5 weeks | |
| 6 Layers | 4 – 5 weeks | 2 weeks | |
| 8 Layers | 5 – 6 weeks | TBD | |
| 10 Layers | 6 – 7 weeks | TBD |
Mass Production Lead Time
| Mass Production | Layers | Normal Service | Expedited Service |
|---|---|---|---|
| Metal Core PCB | 1 Layer | 2 – 2.5 weeks | 1 week |
| 2 Layers | 3 – 4 weeks | 1.5 – 2 weeks | |
| 4 Layers | 4 – 5 weeks | 2 weeks | |
| 6 Layers | 5 – 6 weeks | 2.5 weeks | |
| 8 Layers | 6 – 7 weeks | 3 – 4 weeks | |
| 10 Layers | 7 – 8 weeks | TBD |
- Metal Core PCB Capabilities
- Metal Core PCB Material
- Prototype Lead Time
- Mass Production Lead Time
| Item | Capabilities |
|---|---|
| Layer Count | 1 – 10 Layers |
| Max Board Dimension | 24*64″(610*1625mm) |
| Min Board Thickness | 0.6mm |
| Max Board Thickness | 4.0mm |
| Conductor Thickness | 0.5oz – 10oz |
| Min Line Width/Line Space | 4/4mil (0.10/0.10mm) |
| Min Hole Diameter | 10mil (0.25mm) |
| Min Punch Hole Dia | 0.12″ (3.0mm) |
| Min Hole Spacing | 16mil (0.4mm) |
| Min PAD Ring(Single) | 3mil (0.075mm) |
| PTH Wall Thickness | Normal: 0.59mil (15um); HDI: 0.48mil (12um) |
| Min Solder PAD Dia | 14mil (0.35mm) |
| Min Soldermask Bridge | 8mil (0.20mm) |
| Min BAG PAD Margin | 5mil (0.125mm) |
| PTH/NPTH Dia Tolerance | PTH: ±3 mil (0.075mm); NPTH: ±2mil (0.05mm) |
| Hole Position Deviation | ±3mil (0.075mm) |
| Outline Tolerance | CNC: ±6 mil (0.15mm); Die Punch: ±6 mil (0.1mm) |
| Max Aspect Ratio | 10:1 |
| Surface Treatment | ENIG, Flash Gold, Hard Gold Finger, Gold Plating(50mil), Gold finger, Selected Gold Plating, ENEPIG, ENIPIG, HAL, HASL(LF), OSP, Silver Imm., Tin Imm |
| Item | Attribute |
|---|---|
| Brand | Bergquist / Bode / Boyu / Larid / Metal board / Ventec |
| Base Material | Aluminum / Copper / Stainless steel |
| Base Material Thickness | 0.30mm / 0.40mm / 0.50mm / 0.60mm / 0.80mm / 1.0 mm / 1.2 mm / 1.6mm / 2.0 mm / 2.4mm / 3.0mm |
| Thermal Conductivity | 1W / 1.5W / 2.0W / 3.0W |
| Soldermask Type | Soldermask oil (white, black, green, blue, yellow, red) |
| Tg Value | 130 / 150 |
| Halogen Free | Yes (optional) |
| ROHS | Yes |
| Flammability | 94V-0 |
| Thermal Conductivity (W/m.K) | Normal: 0.8~1.0, 1.5; High: 2.0, 3.0 |
| Dielectric Strength | > 1.5 Kv (L/S > 1.5mm); > 3.0 Kv (L/S > 3.0mm) |
| Wrap & Twist | ≤ 0.75% |
| Thermal Stress | 3 x 10 Sec @ 280 ℃ |
| Prototype(<1m²) | Layers | Normal Service | Expedited Service |
|---|---|---|---|
| Metal Core PCB | 1 Layer | 1 – 1.5 weeks | 48 hours |
| 2 Layers | 2.5 – 3 weeks | 168 hours | |
| 4 Layers | 3 – 4 weeks | 1.5 weeks | |
| 6 Layers | 4 – 5 weeks | 2 weeks | |
| 8 Layers | 5 – 6 weeks | TBD | |
| 10 Layers | 6 – 7 weeks | TBD |
| Mass Production | Layers | Normal Service | Expedited Service |
|---|---|---|---|
| Metal Core PCB | 1 Layer | 2 – 2.5 weeks | 1 week |
| 2 Layers | 3 – 4 weeks | 1.5 – 2 weeks | |
| 4 Layers | 4 – 5 weeks | 2 weeks | |
| 6 Layers | 5 – 6 weeks | 2.5 weeks | |
| 8 Layers | 6 – 7 weeks | 3 – 4 weeks | |
| 10 Layers | 7 – 8 weeks | TBD |
적용사례
메탈 코어 PCB(MCPCB)는 탁월한 열 관리 성능을 바탕으로 고출력 LED 조명, 통신 인프라, 전원 장치 등 강력한 방열 솔루션이 필요한 전 산업 분야에 필수적으로 사용됩니다.
광경화 장비용 Sinkpad PCB
- Layer Count: 1 Layer
- PCB Type: Metal Core PCB
- Material: Aluminum
- Board Thickness: 1.60mm +/-10%
- Thermal Conductivity: 2W/M.K
- Copper Thickness: 2oz
- Surface Treatment: HASL-LF
가정용 조명기기용 메탈 PCB
- Layer Count: 1 Layer
- PCB Type: Metal Core PCB
- Material: Aluminum Core
- Board Thickness: 1.60mm +/-10%
- Thermal Conductivity: 2W/M.K
- Copper Thickness: 1oz
- Surface Treatment: HASL-LF
- Solder Mask: White
LED 조명기기용 고방열 PCB
- Layer Count: 1 Layer
- PCB Type: Metal Core PCB
- Copper Core Thickness: 2.00mm
- Board Thickness: 2.17mm +/-10%
- Copper Thickness : 2oz
- Surface Treatment: ENEPIG
- Special Technology: Counterbore,Lasered SN